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Packaging Solutions

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Based on the production line processes, Inovance Vision developed the vision inspection solution for the rice packaging line
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Rice Packaging Inspection Solution
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Multi-Lane Packaging Machine Solution

Rice Packaging Inspection Solution

Product introduction

  Based on the production line processes, Inovance Vision developed the vision inspection solution for the rice packaging line, which covers code spraying inspection, rice leakage inspection, sealing inspection, and vacuum package inspection. This greatly improves the automation degree of the rice packaging line and product quality.

Production line diagram

 

 

Inspection items

● Whether the code exists and the code content

 

Inspection indices

 

 

INOVANCE

Picture photographed by the code spraying camera

INOVANCE

Code spraying inspection effect picture

 

 

● Rice leakage

INOVANCE

Rice leakage inspection effect picture

 

 

 

● Line missing/omission

INOVANCE

Picture photographed by the line omission

INOVANCE

Line omission inspection effect picture

INOVANCE

Picture photographed by the line missing

INOVANCE

Line missing inspection effect picture

 

 

 

 

 

Advantages

  High accuracy:

  1) Most accurate full character recognition in the industry, with a recognition rate above 99.98%

  2) The accuracy of dimension measurement is in the subpixel level.

  High stability:

  1) The comprehensive error rate is less than 1/1000 and the single error rate less than 3/10000 during the continuous running of the code spraying inspection system.

  2) The repeatability of dimension measurement is smaller than one pixel.

  Wide range:

  1) The code spraying inspection supports the background of various colors.

  2) The rice leakage inspection, vacuum packaging, and sealing inspection supports the samples of different sizes.

 

Value

  1. Changes the traditional inspection method from sampling inspection to full inspection

  2. Full character inspection can not only detect the presence of the sprayed code but also recognize the correctness of each character

  3. Monitors the rice leakage in real-time, avoiding loss

  4. Numerically reflects the vacuum package, enabling more accurate identification of vacuum leakage

  5. Monitors the sealing status in real-time, ensuring timely elimination of defective products

  6. Greatly improves the pass rate of products

  7. Provides the inspection solution for the whole packaging line, greatly enhancing the product competitiveness

  8. High return on investment, with an average investment payback period of 12 months for each system

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Vision Inspection Solution for the Multi-Lane Packaging Machine Production Line

Product introduction

  Based on the production line processes, Inovance Vision developed the vision inspection system for the multi-lane packaging machine production line, which covers code spraying inspection, strip quantity inspection, and heat sealing texture inspection. This meets the vision inspection requirements and improves the product quality of the multi-lane packaging machine production line.

 

Production line diagram

 

 

Inspection content

 

Inspection indices

 

INOVANCE

Code spraying inspection picture

INOVANCE

Code spraying inspection effect picture

 

 

INOVANCE

Strip inspection picture

INOVANCE

Strip inspection effect picture

 

 

INOVANCE

Non-defective products

INOVANCE

inspection effect picture

 

 

Advantages

  High accuracy:

  Most accurate full character recognition in the industry, with a recognition rate above 99.98%

  High stability:

  The comprehensive error rate is less than 1/1000 and the single error rate less than 3/10000 during the continuous running of the inspection system.

  Wide range:

  Fully covers the widest film in the industry, with the maximum width up to 1200 mm

  Supports the film of various colors and textures, effectively eliminating all kinds of interferences

  Supports the quantity inspection of strips of different specifications and colors

  Supports the status inspection of the heat-sealing texture with complex patterns

 

Value

  1. Changes the traditional inspection method from sampling inspection to full inspection

  2. Reduces the defect rate by 80% for end customers

  3. The strip quantity inspection eliminates the accumulative error caused by the excessive strip packets, which cannot be avoided when using the load weighing device.

  4. The texture inspection reflects the heat-sealing status in real-time, ensuring timely elimination of products with liquid leakage

  5. Provides the inspection solution for the multi-lane packaging machine production line, greatly enhancing the product competitiveness

  6. 6.High return on investment, with an average investment payback period of 10 months for each system

 

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025-85302759

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Room 9F, Building 1, Kylin Artificial Intelligence Industry Park, No. 266, Chuangyan Road, Jiangning District, Nanjing, Jiangsu Province, China

About us

Nanjing Inovance Industrial Vision Technology Co., Ltd. (hereinafter referred to as Inovance Vision), a high-tech enterprise in artificial intelligence (AI) inspection, has been committed to promoting industrial intelligence with industrial vision solutions. 

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